The last half of the 20th century marked the rapid development of atomic energy for electric power production. An important part of the ongoing development of atomic power is the use of digital instrumentation and control (I&C) to facilitate safe and reliable operations at nuclear power plants (NPPs). Since 1995 RPC "Radiy" has been one of the leading designers, manufacturers, and suppliers of International Atomic Energy Agency (IAEA) Safety Class A automated control systems for technological processes (ACS TP). These systems incorporate the latest technology for digital control and protection within nuclear power plants (NPP). The RPC “Radiy” design and manufacturing process for digital control and protection systems uses advanced science and engineering concepts including the application of field programmable gate arrays (FPGAs). FPGAs implement logic in hardware as opposed to software providing high reliability and structural simplicity.

Main directions of CJSC RPC “Radiy” activities are as follows:

  • Development and manufacture of automated control system equipment for nuclear power plants;
  • Onsite equipment installation and commissioning;
  • Technical support for all RPC “Radiy” equipment;
  • Training of plant personnel.
  • The RPC “Radiy” Quality Management System meets all requirements of IS0 9001:2000 and is certified by both the Ukrainian National Certification Authority and TUV. The following provides a brief description of the critical digital control and protection systems designed and manufactured by RPC “Radiy”.

    Program Technical Complex for Control Safety System (PTC CSS). The PTC CSS is designed for use as an upgrade to existing reactor safety system controls or for the control of safety systems at new nuclear power plants with VVER-440 and VVER-1000 type reactors. The PTC CSS is implemented using logic embedded in FPGA digital circuitry (i.e., “hard” logic) and can also be used to control other industrial processes such as thermal power engineering, petrochemistry and metallurgy.

    Program Technical Complex for Emergency and Preventative Protection (PTC EP-PP) The PTC EP-PP is designed for use as an upgrade to existing reactor emergency shutdown and preventative protection system controls or for the control of systems at new nuclear power plants with VVER type reactors. The system continuously monitors reactor core operating parameters. If the monitored operating parameters exceed predetermined thresholds, the system generates emergency shutdown and/or preventative protection signals which are transmitted to the appropriate control rod group and individual control systems, and to other power plant informational and control systems. The PTC EP-PP meets all IEC and IAEA regulatory requirements for nuclear power plants. The PTC EP-PP is implemented using logic embedded in FPGA digital circuitry. The FPGA logic emulates a “two-out-of-three” control scheme in generating the final trip signal. The PTC EP-PP has a record of reliable operation at the Zaporozhskaya (3 units), Khmelnitskaya (2 units), Rovenskaya (3 units), and Yuzhno-Ukrainskaya (2 units) Nuclear Power Plants.

    Program Technical Complex for Automatic Discharge Regulation and Reactor Power Limitation and Accelerated Preventative Protection (PTC APR-PLR-APP). The PTC APR-PLR-APP is designed for use as an upgrade to existing reactor control and protection systems or for the control of systems at new nuclear power plants with VVER type reactors. The PTC APR-PLR-APP is implemented using logic embedded in FPGA digital circuitry, and accomplishes the following functions:

  • Automatic control of reactor power level;
  • Automatic control of pressure in the turbine main steam collector;
  • Reactor power level limitation based on maximum safe operation of plant equipment;
  • Rapid control of reactor power level reduction (40% to 50% within 3 to 4 seconds) upon malufunction or loss of vital equipment.

  • PTC APR-PLR-APP manufactured by CJSC RPC “Radiy” is installed and exploited at the power unit No.4 of Rovenskaya NPP, at the power unit no.2 of Khmelnitskaya NPP and at the power unit No.1 of Yuzhno-Ukrainskaya NPP.

    Program Technical Complex for Group and Individual Control System (PTC GICS). The PTC GICS is designed to perform the following reactor control and protection functions:

  • Control emergency insertion of reactor control rods individually or in groups based on signals received from the emergency shutdown and/or preventative protection system;
  • Maintain (hold) reactor control rod positions within the reactor core;
  • Provide operators with complete and comprehensive control rod position based on input from position sensors and electromagnet blocks;
  • Perform continuous self-diagnostics and diagnostics of controlled elements.

  • The PTC GICS can operate with control rod drives and position sensors of both Russian and Czechoslovakian design. Up to 18 control rod position sensor input channels can be installed in the system position control cabinet. The system can provide up to 6 channels of control rod drive power control. The system is implemented using logic embedded in FPGA digital circuitry.

    Force Power Supply Equipment for Control Elements of Control and Protection System (FPSE CE CPS). The FPSE CE CPS is intended for use as an upgrade to existing reactor control and protection equipment actuation systems or for the control of systems at new nuclear power plants with WWR type reactors. The FPSE CE CPS is designed to perform the following:

  • Provide control of actuation of 220 VAC and 110 VDC powered reactor protection system and engineered safeguards system equipment;
  • De-energize reactor control rod drives on receipt of a trip signal from either of the redundant reactor protection system trains.

  • FPSE CE CPS is designed for the 24-hour non-stop operation including maintenance operation and can be used at other spheres of power engineering and industries to provide continuous power supply.

    Conference "Dependable Systems, Services & Technologies" 2010